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Bioplex News for 2016

Introducing Portagester Systems

Farm Digester
Farm Digester

Portagester Systems Ltd is a newly formed company to:

  • Commercially exploit the patented "Bioplex Process" of two, three and four stage hybrid anaerobic digestion and composting.
  • Assemble Biolectric farm digester tanks, plus assisting with planning permission and grid connections for Solcap Energy Ltd (www.solcapenergy.co.uk).
  • Anaerobic Digester upgrades. For example, by adding extra digestion stages to conventional AD plant to increase biogas (and energy) outputs from the same amount of feedstock and to improve reliability by significantly reducing the grit problem that often causes digester failure within 2 to 5 years.
  • The UK and Ireland partner of Snow Leopard Projects (en.snow-leopard-projects.com). These range from 250 kW to 2 MW (and larger) biogas plant, some have been running for over 10 years. We share a common anaerobic digestion process, see Bioplex News - January 2004!
  • Specialising in anaerobic digesters for "family sized" farms, e.g. both the slurry and farm yard manure from 120 to 150 cows and followers - plus vegetation and spoilt silage. The current development is in uses of digestate e.g. natural slow release fertiliser, fibre for solid fuel or bedding, energy storage. The whole AD plant can be mobile and modular.

For more information please see www.portagester.com

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Bioplex News for 2015

25 & 50kW AD Plant

25 & 50kW AD Plant
25 & 50kW AD Plant

A new company to supply this small, yet important scale of anaerobic digesters will be announced later in 2015.

New Licensing in Progress

New Licensing in Progress
New Licensing in Progress

Licensing and technology exchange and licence for use of the Bioplex Process, in medium to large digesters, in countries bordering the Mediterranean Sea. Licence for Portugal starting in July 2015. (www.saigas.com)

Biogas Efficiency

Biogas Efficiency
Biogas Efficiency

Several digesters using the Bioplex Process produce biogas with methane content in excess of 70%, thatís more energy from less gas.

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Bioplex News for 2014

Winter is coming!

Solid Fuel Trials
Solid Fuel Trials

Trials using solid fuel made from the screened and dried digested solids. There is little or no nutrients in the fuel, these nutrients can be spread onto fields and gardens in liquid or solid form as a natural slow release fertiliser.

Second digester passes 5-year milestone

Food Waste Treatment Digester
Food Waste Treatment Digester

A second food waste treatment plant, built in 2009, whose biogas (final stage) digester has not had problems with grit and debris build up problems that can occur with conventional AD plant.

Note that digester vessels are transportable, with pipes and electrical connections plugged in.

The UK's first three stage AD plant

Three Stage AD Plant
Three Stage AD Plant

The reception and first stage digester under construction. The Bioplex process is used in this 125 kW AD plant and will use a mixture of farm animal and horse stable manures and home grown energy crops, under rotation.

Digester passes 5-year milestone

Operating Digester Vessel
Operating Digester Vessel

A Bioplex AD plant which treats food waste in accordance with Animal By-Products Regulations has now been in successful use for 5 years. This digester vessel originated from an earlier trial on the same site and is still working well.

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Bioplex News for 2013

Bioplex EU Expansion

Technology exchange and licence agreement for a manufacturing company to use the Bioplex Process in an EU country.

Kitchen Waste Portagester Operational

PG2 - Prison Kitchen Waste photo
PG2 - Prison Kitchen Waste title

Second site using Portagesters to treat prison kitchen waste now operational. The food waste is digested, composted and screened - resulting in a good quality natural fertiliser and soil conditioner for on site use eg for gardens and within polytunnels.

The financial benefits are in the reduction or elimination of:

  • waste disposal charges
  • associated security with moving vehicles, bags and skips on and off site
  • purchase of compost and fertiliser

Intangible benefits are:

  • useful jobs and training within the institution
  • control of pollution, odours, vermin and disease risk of food waste
  • carbon sequestration and offset
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Bioplex News for 2012

Channel Islands Trial

PG1 - Channel Islands photo
PG1 - Channel Islands title

Portagester on trial in the Channel Islands. Many islands around the UK have high waste disposal costs and may need to buy in compost/fertiliser for its farms/horticulture. The Bioplex Process is ideal for local recycling, energy recovery and job creation.

Many islands have their own diesel fuelled generators for electricity generation. These could be converted to combined heat and power, to exchange heat for biogas from a nearby digester. Surplus heat could be used for heating of buildings, greenhouses and amenities.

Fourth Plant to gain ABPR Compliance

PG4 - Pasteurisation Tanks photo
PG4 - Pasteurisation Tanks title

"Bioplex Process" source segregated food waste digester meets the Animal By-Products Regulations (ABPR).

This is the fourth Bioplex plant to comply. It fits neatly into an existing building, which has bunding and water catchment.

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Bioplex News for 2009

September '09

Waste Treatment Facility
Waste Treatment Facility

Local food waste treatment facility under construction, using the patented 3 stage anaerobic digestion and composting.

Summer '09

PG 4 Roll on-off Portagester
PG 4 Roll on-off Portagester

PG 1 digester at Center Parc. (Model shown includes additional on-board heater).

The trials showed that a small digester could convert kitchen/food waste within a small area on the site and produce a good fertiliser rich compost for the flower beds and lawns. The trailer can be towed around the resort to various restaurants, food shops and food waste collection bins. After digestion, the Portagester tips out the treated solids onto the composting pad and resumes the collection round. The complete cycle takes two to three days.

Spring '09

PG 1 at a livery stable
PG 1 at a livery stable

Chris Reynell helps to load a new PG 1 digester with manure at a livery stable. (Model shown includes additional on-board heater).

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Bioplex News for 2008

July - August '08

PG 4 Roll on-off Portagester
PG 4 Roll on-off Portagester

Roll on-off PG 4 Portagester ® which can be moved and emptied using a standard hook load lorry. One PG 4 can treat 2,500 tonnes per year of food waste whilst producing a slow release natural fertiliser and biogas from the second stage digester.

July - August '08

PG 3 at Royal Welsh and Pembrokeshire Show
PG 3 at Royal Welsh and Pembrokeshire Show

The Royal Welsh and Pembrokeshire Shows. The PG 3 Portagester ® can treat up to 7 tonnes per batch every two days and is suitable for farm animal manure, grass and vegetable waste treatment.

May '08

PG 1 Portagester South Dorset Trial
PG 1 Portagester South Dorset Trial

PG 1 Portagester ® and small second stage digester delivered to South Dorset for trials on the treatment of organic wastes including household refuse.

March '08

HM Prisons' Digester Complete
HM Prisons' Digester Complete

HM Prisons digester building work complete. HRH The Princess Royal visits the site during the design and construction period.

February '08

PG 3 Digester at Westray photo
PG 3 Digester at Westray

PG 3 digester delivered to Westray, for use at an abattoir. Pictures show the digester dealing with boxes of spoilt vegetables.

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Bioplex News for 2007

November '07

HM Prisons' PG 1 Digester Test
HM Prisons' PG 1 Digester Test

Testing of one of the three PG 1 digesters built for HM Prisons kitchens.

June '07

Results of "Kitchen Top" Trials
Results of "Kitchen Top" Trials

Picture showing results of the "kitchen top" digester composting trials.

The digested kitchen waste is added to lawn mower clippings in a garden composter, which accelerates the process with less odours and more natural fertiliser as a result.

March '07

Start of the development of the "kitchen top" range of digesters. The aim is to provide digesters, small enough to be used at home and in the garden, to produce a nutrient rich natural fertiliser that will accelerate and improve green waste composting e.g. lawn mower clippings.

January 2007

Kitchen Waste to Natural Fertiliser Compost in 21 Days
Kitchen Waste to Natural Fertiliser Compost in 21 Days

Otter Rotters produce a natural fertiliser rich compost for use in a nearby commercial nursery.

Although the kitchen waste should be meat excluded, due to the risk of meat in the collected material, the process has been designed to meet the DEFRA's Animal By-Products Regulations (ABPR) standards.

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Bioplex News for 2006

October '06

Otter Rotters Construction Work
Otter Rotters Construction Work

Contruction work completed at Otter Rotters, Honiton, Devon.

Two PG 2 digesters and biogas digester have been installed to treat kitchen waste from 500 homes.

January '06

The Longstock Portagester ® is run to produce natural fertiliser compost for selling to local growers. Farm animal and horse stable manure is pasteurised, digested and composted.

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Bioplex News for 2005

October '05

The Portagester ® is an example of an anaerobic digester for DEFRA's Farming without Fossil Fuels project that looks at farming using home grown fuels and other renewable energy sources.

January '05

Project DIPROWASTE photo
Project DIPROWASTE

Project DIPROWASTE complete - results available to download.

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Bioplex News for 2004

October '04

Bioplex Ltd is to embark upon the evaluation of a patented low cost conversion of weeping walls, used widely on dairy farms, to an Anaerobic Digestion system.  This will, in most cases, produce on-site energy and meet higher environmental standards.

September '04

Reading University Energy Group completes evaluation of a new farm waste treatment system, with production of fertiliser enriched fibre for composting and electricity.

August '04

WRc publishes landfill tax funded study of growing media derived from digested source separated household refuse, hotel, supermarket and catering wastes. Digested, composted and screened fibre makes a good nutrient rich and beneficial organic growing medium.

June '04

Digester Prototype in Co. Durham photo
Digester Prototype in Co. Durham photo

A new 5,000 tonne per annum farm and food waste digester, built under licence from Bioplex Ltd, operating in Co. Durham as a working prototype.

January '04

Underground AD Vessel (Under Construction)
Underground AD Vessel (Under Construction)

Mid point of EU funded (1.1 million Euro) digester research programme, DIPROWASTE (see www.diprowaste.com) to enhance the digestion process using novel techniques.

German Portagester
German Portagester

A result of EU collaboration is this German Portagester, built under licence.

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Bioplex Ltd
Registered in England Company No. 03687673.

Registered Office:
Windover Farm, Longstock,
Stockbridge, Hampshire SO20 6DJ.

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Bioplex and Portagester are registered trademarks in the UK.